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| Noise
and Sound Control Industries & Applications by ArtUSA
Noise Control For Architects, Engineers, Consultants and
Contracting Firms
Who are we and why call us?
Noise Control Products and Soundproofing Inc. has a line of
products that are comprised of premium acoustic products that
encompass materials that deal with noise control problems
through noise
absorption materials and
noise barrier
materials. We are manufacturers & major suppliers of
various noise reduction and acoustic materials used for
soundproofing. Noise Control Products and Soundproofing Inc.
offers superior soundproofing & noise control materials at a
competitive price. We look for your valued and repeat business
in the following markets and more where noise reduction and
noise control are needed soundproofing & noise control purposes
in multiple applications.
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RFQ's and
sales request
sales@noisecontrolproducts.com
Send Drawings and
Photos
engineering@noisecontrolproducts.com
Acoustical Panels And Enclosure Systems
Acousti-Curtain/Acoust-Baffles/Acoustic-Lagging
Architectural Acoustical Wall and Ceiling
Products
Silencers/Sound Attenuators
Acousti Foams and Composites Foams and
Barriers
Acoustical Wall and Ceiling Foam Products |

Excessive noise is one of
the most common workplace hazards in industrial facilities. Prolonged exposure
to noise in manufacturing, power generation, printing and other industries can
result in compromised verbal communication, fatigue, lower productivity and
work-related hearing loss. Manufacturing areas are not the only places where
noise can be hazardous and counterproductive. Offices that share walls with
factories or are subjected to outside noise from highways or airports face
similar noise problems. In such environments, uncontrolled sound can interfere
with the intended purpose of the space, resulting in hampered interpersonal
communication, headaches and other problems.
ArtUSA Noise Control products and acoustical materials
are used in a wide range of applications including
schools, offices, broadcast/audio recording facilities,
warehouses, factories and more. We understand the
complexities of your projects. To help you easily find
the right products, select the appropriate application
from the upper left menu.
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Architectural
Acoustics
Architectural
acoustics deal with sound control and acoustical design in large spaces
including auditoriums, arenas, theaters, lobby areas, swimming pools, and
multipurpose rooms. Typical problems include excessive reverberation (echo),
which causes poor speech intelligibility, and excessive noise during events.
We try to match acoustical design and acoustical engineering with your
design constraints and budget to lower the reverberation time (RT60) for
increased clarity of speech and music. To help support our work with
architectural acoustics and acoustic designs we have downloadable CAD
drawing as well as 3 part CSI Architectural specifications available on our
website for over 250 acoustical products, including acoustical wall panels
and acoustical wall coverings.

OEM
Materials
There are many other applications where flexible polyurethane foam
is used on a daily basis to control sound and reduce noise levels.
Acoustical Solutions offers a variety of open cell and closed cell
high density polyurethane foam options. Various thicknesses are
available on the polyurethane foam ranging from ¼” up to 12”.
Additionally, various facings are available on the flexible
polyurethane foam (both open cell and closed cell) such as Mylar,
urethane, and tedular. For better sound reduction, a mass loaded
vinyl layer can be added in between the high density polyurethane
foam layers. Acoustical Solutions can offer competitive bids on
existing specs or we can provide a number of design solutions to
help make your product run quieter in its end environment.

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Noise Control
For Architects, Engineers, Consultants and Contracting Firms
Let ArtUSA Noise Control Products be your partner on your next noise control
application. You can rely on ArtUSA Noise Control Products to provide you
with the in-depth technical expertise necessary to select the most
appropriate products and designs for your application. We'll work with you
as the project unfolds, in the early stages of planning, specification
writing and budget costing to ensure that your and the Owner's requirements
are met. With ArtUSA Noise Control Products as your design partner, you can
be sure of providing your client with the most appropriate plans and
specifications for a wide variety of noise control, soundproofing and
acoustical solutions.
Bid shopping and low
price awards work fine for commodities and standard building trades but in
specialty trades such as noise control they can spell disaster. We'll
provide your client with cost-effective products and systems that maintain
the performance and construction requirements you have so carefully
specified. When searching for a source of acoustical products and systems,
you need not look beyond ArtUSA Noise Control Products for a complete line
of industrial/commercial products suitable for a wide variety of performance
and budget applications. ArtUSA won't let you down – your client will be
very satisfied with your choice.
Noise Control
in a nutshell (for existing buildings)
Some spaces
are not primarily designed with an acoustical function, but acoustics
impedes other functions: these spaces are just too loud. The acoustical
requirement for noisy spaces, such as cafeterias, work spaces, gymnasiums,
and pools is straightforward: make them less noisy. There are two ways to
accomplish this goal:
1. isolate the
space from noise sources;
2. reduce reverberation.
It is always
better, if possible, to control noise by removing a noise source. In the
case of a cafeteria or gymnasium, however, the largest source of noise,
people in the space, can’t be removed. However, there may be other sources
of noise that can be removed to make these spaces quieter, such as
air-conditioning units and – very common – drink vending machines with loud,
built-in refrigerators.
Changing room
surfaces to reduce reverberation is often the only practical solution for
quieting a noisy space. The basic problem is to determine how to get in as
much sound-absorbing material as possible at a reasonable cost while
preserving aesthetics.
The Secret of
Architectural Acoustics Revealed
Background Noise
Have you ever
noticed that your radio seems awfully loud when you stop your car after
listening on the highway? Or have you ever felt that palpable relief when
the air conditioner shuts off? We don't notice background noise---but
background noise determines what we can hear and understand in the
foreground.
Some times we
don't want to hear everything. Imagine if you could hear and understand
every conversation at your office. It would be terribly distracting. But
when we do want to hear every little thing---at a religious service, in an
important meeting, at a play, or at a concert---background noise is
critical.
During a
lecture or sermon, any audible sound not made by the speaker is noise;
during a performance, any audible sound not created by a performer is
noise. There are, of course, many aspects to excellent acoustical
design. However, in any space intended for listening, strict control of
noise is fundamental. I call these spaces "critical-listening space."
Sources of
noise include traffic, airplanes, machinery, plumbing, lights, and people in
other spaces. In a space for listening, the worst offender is usually the
heating, ventilating, and air-conditioning system (HVAC).
The
(undamaged) human ear is so sensitive that we can detect sounds that
displace the eardrum by roughly the diameter of a hydrogen molecule.1 This means that background noise
determines the softest sound that a performer or speaker can effectively
utilize. Even in spaces that most people would consider quiet, the
background noise level can be twenty to thirty decibels above the threshold
of hearing. You don't notice this, but the performer has lost twenty to
thirty decibels of dynamic range!
This is
illustrated in the graph below, with HVAC noise criteria curves for
comparison.2

NC-40 is
considered acceptable for such noncritical spaces as lobbies and corridors.
NC-30 would be acceptable for a motel room. NC-20 is often given as
acceptable for churches or drama theatres.3 But look at how much
area there is between the threshold of hearing curve4 and NC-20.
There is an awful lot of audible sound being covered up by an HVAC system at
NC-20.
Speech
Intelligibility
When a theatre
is truly quiet, an actor can use his entire dynamic range, from a
shout to a whisper, and still be clearly understood. Since the quiet moments
in a drama are often the most electrifying, strict control of background
noise is essential.
The ancient
Greek theatres are known for their almost magical acoustics for speech. One
can hear a drachma drop from the farthest seats in the theatre at Epidaurus.
How can this be so? The answer is that no audible sound covers up the sound
of the coin striking stone--and so it is heard.
Music
Similarly for
music, a silent background allows a performer to exploit his entire dynamic
range. The loud climaxes of a musical performance can be wonderfully
stirring, but the quiet moments set off these climactic moments and give
them their power. Without the quiet moments, music is all on the same dull
level. Furthermore, some of the most intense, magical moments in music are
the softest. These moments are only possible when the hall in which they
occur is truly quiet.
Recording
engineers understand this. They commonly turn off all mechanical systems and
most lights while recording.
Speech
and Music in the Same Space
Many spaces
are used for both speech and music, the best example being church
sanctuaries. For such mixed use, a silent background is particularly
important. This is because reverberation (the persistence of sound in space)
is necessary for music. Without reverberation, music sounds flat and dull.
But reverberation can interfere with speech intelligibility by prolonging
the sounds of speech, smearing them in time.
A good speaker
corrects for this effect by speaking slowly and clearly, working with
reverberation to enhance the sound of his voice. However, reverberation
amplifies background noise, creating a double difficulty for speech.
Contrary to common belief, speech can work quite well in a properly designed
reverberant space, but only if background noise is minimized.
Audience
Noise
Audience noise
is beyond the direct control of the architect or acoustical consultant.
However, research shows that audience members are significantly quieter when
background noise levels are very low. In the City of Birmingham Symphony
Hall, Birmingham, England---a hall with exceptionally low background
noise---audience members are so attentive during quiet music passages that
they hold their breath to listen.
Examples
of Spaces with Low Background Noise
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Meyerson Symphony Hall,
Dallas
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Domain Forget, Charlevoix
Quebec
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New Jersey Performing
Arts Center, Newark, NJ
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Clemens Theatre,
Christopher Dock
Mennonite School, Lansdale, PA
Gymnasiums, Restaurants, Cafeterias
Listening may
not be the primary function in your space. However, people are always
hearing, and the acoustics of these spaces can almost always be improved by
lowering background noise (as well as other measures). I was recently in a
gymnasium, for instance, with horrible screeching noise from the lights. The
poor gym teacher who has to work in that space must have a perpetual
headache.
The
Common Condition
In the vast
majority of places where I listen---churches, theatres, lecture halls,
recital halls, concert halls---background noise imposes a haze in front of
the sound. This noise itself goes unnoticed by most people. Instead, they
notice that their experience is diminished: the tone color of the violins is
dull; the sound lacks clarity; they can't quite understand the words.
The usual
response to the ubiquitous blanketing of desired sound by background noise
is to turn up the amplification. Amplification often adds fifteen to twenty
decibels above the background noise to the level of the speaker. Wouldn't it
be better to reveal the speaker by removing twenty to thirty decibels of
background noise?
Furthermore,
lower background noise makes the job of the sound system vastly easier.
See and
Hear for Yourself
The effect of
background noise can be compared to looking through a dirty window; one
doesn't notice the dirt on the window, one simply can't make out the view.
Clean the window for a striking improvement in clarity. And so it is when
background noise is controlled. You can hear this for your self by the
following simple experiment. You need two other people to help.
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Two people stand on opposite ends of the room.
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The third person is on hand to manage the
noisemakers: fans, ventilation systems, lights, dimmer racks,
air-conditioning, etc.
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Turn on all noisemakers. In actual practice not
all these devices may be on at the same time, but for the sake of
demonstration turn them on to create the greatest contrast.
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Converse with the person across the room. Note the
effort necessary to make yourself understood. Note the effort necessary
to understand.
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Turn off all the noisemakers at once.
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Listen.
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Proceed with your conversation.
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Note the change in effort necessary to understand
and be understood.
Even in rooms
that have other acoustical difficulties, the improvement should be clear and
palpable.
What Is
To Be Done?
When designing
a new critical-listening space, consider the location of noise producing
machinery such as air-handlers, and the design of a silent mechanical
ventilation system from the very beginning. Few people realize that it is
possible to supply cool air to a room without creating any noise. It is.
However, since this is not the usual practice, such a silent system must be
considered from the beginning of design.
An architect
once called me to help with the design of a high school auditorium. I
discovered that it was too late in the design to move two large air-handlers
from their location on the roof of the auditorium. They might just as well
have been put on stage! I did my best to help out, but nothing I could
recommend for the inside of the room will cancel out the deleterious effect
of those two huge noisemakers.
In the case of
historic renovation, noise control may be the only option available for
improving the acoustics of a space. In some cases, merely quieting a noisy
mechanical ventilation system will affect a drastic improvement in the
acoustics.
Conversely,
many a perfectly lovely space has been ruined acoustically by loud new
ventilation systems. When planning the renovation of a worship or
performance space, make noise control the first consideration.
Noise control
is fundamentally important to the success of any building for listening.
It can make the difference between excellent sound and the usual mediocrity.
This is especially true on a tight budget. Better to save money by leaving
out the seats! After all, these buildings are often meant to last for more
than a hundred years.
Conclusion
Since the
level of background noise determines what we can hear in a space, it
determines the level of acoustical excellence. This is truly the secret of
great acoustics. Awareness of this secret in the early stages of design
brings excellent acoustics for your new critical-listening space within your
grasp.
(by
Orpheus Acoustics)
In
architectural acoustics and
environmental acoustics, noise control refers to the set of
practices employed for
noise mitigation. Within architectural acoustics these practises
include: interior sound reverberation reduction, inter-room noise transfer
mitigation and exterior building skin augmentation. More specific
architectural noise control methods include the installation of acoustical
gypsum, ceiling tiles, ceiling panels, carpet and draperies. In the field of
environmental sound, common noise control practises include: design of
noise barriers, development and enforcement of noise abatement legal
codes and urban design.
Materials used in architectural
acoustics
Acoustical wall and ceiling panels
can be constructed of many different materials and finishes. The ideal
acoustical panels are those without a face or finish material that
interferes with the acoustical infill or substrate. Fabric covered panels
are one way to maximize the acoustical absorption. The finish material is
used to cover over the acoustical substrate. Mineral Fiber Board, or Micore,
is a commonly used acoustical substrate. Finish materials often consist of
fabric, wood or metal. Fabric can be wrapped around substrates to create
what is referred to as a "pre-fabricated panel" and often provides the best
noise control if laid onto a wall, and require no modifications.
Prefabricated panels are limited to the size of the substrate ranging from
two by four feet to four by ten feet in dimension. Fabric retained in a
wall-mounted perimeter track system, is referred to as "on-site acoustical
wall panels" This is constructed by "framing" the perimeter track into
shape, infilling the acoustical substrate and then stretching and tucking
the fabric into the perimeter frame system. On-site wall panels can be
constructed to work around door frames, baseboard, or any other intrusion.
Large panels (generally, greater than 50') can be created on walls and
ceilings with this method. Wood finishes usually consist of punched or
routed holes or slots and provide a warm and natural look to the interior
space, although acoustical absorption is not as high.
"A
chain is only as strong as its weakest link."
This is a very appropriate saying with regard to sound isolation. We are
often asked questions like: "What can I do to this wall to stop the sound
going through to the bedroom on the other side?" It's almost
incomprehensible to people that the wall may not be (and probably isn't) the
only part that is leaking sound to that bedroom. The other parts might well
be the floor, the ceiling joists and other shared walls. You could make
changes and increase the STC (Sound Transmission Coefficient) dramatically
for that wall, but the result might be marginal because the majority of the
sound is getting through elsewhere.
In order to deal with sound control one should understand how sound travels.
In residential environments it will either be air borne or structure borne.
Air borne sound is pretty simple - this is what we hear within the room. A
combination of air borne and structure borne approaches need to be
considered for sound isolation. One may ask, "But if the room is sealed,
isn't all the air borne sound contained?" To a point the answer is yes, but
a ½ inch layer of gypsum is not going to stop 50 Hz, just slow it down (i.e.
attenuate) and it could become both an air borne wave and a structure borne
vibration in the next room.
Let's look at structure borne sound. Have you ever been in a room on a
concrete slab where someone is bouncing a golf ball 2 or 3 rooms away? If
you are standing on the same concrete slab with no breaks in it, you will
hear that golf ball almost as if you were in the same room. You are not
getting any air borne sound transmission, this is all structure borne. Many
people think that having a high mass will stop all sound, but actually sound
travels faster in dense material than in air. The golf ball experiment shows
us that mass does not stop the sound at all, rather it transmits it to other
parts of the house—quite efficiently too.
So what do we do if we want to isolate sound? The answer is quite simple:
Only two things stop sound - mass and space. You need mass to contain the
airborne sound, but then you also need space (an air gap or similar
unobstructed area) so that the structure borne sound can not be transmitted.
You may have heard of sound isolation techniques such as staggered stud
walls or resilient channels. These work on those principles - there is a
high mass wall, an air gap, and then another wall, making sound transmission
difficult.
Simple, right? Well in principle yes, but the devil is in the details. You
have to figure out how to actually execute a plan that attacks "the weakest
link" effectively. Let's say you're designing a recording studio and there's
a train track outside the studio. Well first, it might be smart to consider
finding a new location for your studio, but if that fails what are you going
to do? You're going to need a lot of mass to stop the noise from a train,
like a concrete block building, but structure borne vibration is going to
get through that, so you will need an air space and a second high mass wall.
How much air space and what type of wall? This is where acoustical engineers
come into place, where they can measure what the problem is and at what
frequencies and then calculate what size air gap and what mass (walls et
cetera) are needed. So you've built that great wall, you should be fine
right? Hold it - not so fast. What about the ceiling? You have to use a
similar technique there. Now there are doors and windows to deal with. You
will need to have "sound locks" to ensure that sound does not penetrate
there. So now you've taken care of the walls, the doors, windows, and
ceiling. You have a concrete bunker that a nuclear warhead could land next
to and everyone would be safe inside. Can you hear the train inside our
bunker? You bet! What did you do to the floor? Nothing. The vibration from
the train goes right through the ground, into the concrete slab, and right
into our studio. You've just built the most expensive fallout shelter known
to man, because it's worthless as a recording studio. Your weak link was the
floor, and with all the right intentions - nothing was done about it - and
to fix it is going to be very expensive.
Fortunately, this was fictional. I don't think anyone has built a serious
recording studio next to a railroad track, but there have been many studios
built near highways, and floor vibration is very real and very important.
When considering sound isolation there are really 2 aspects. Keeping sound
out of the listening environment, and retaining sound within the listening
environment. You would think that if you had one you would necessarily have
the other, but that's not always the case. First consider the level of noise
and the source of noise that might get into the listening environment. Is
there a busy road outside? Is there a hard surface floor above the room
where people walking will be heard? What about the HVAC (heat and air
conditioning system)? Is it a duct system and will sound travel through
those ducts, as well as the noise generated by the HVAC system itself? Now
we have to determine what type of noise problems are probable with each of
these. Are they structure borne, such as a person walking in the room above,
or are they air borne such as HVAC generated noise?
Structure born noise is often the hardest to deal with. You need, as stated
above, a high mass and an air space, so that there is no positive structural
contact. In the case of the hard floor above the listening environment you
will need to decouple the floor joists from the ceiling joists. The most
common and effective way to do this is to use spring loaded isolation
hangers which are suitable for creating a suspended high mass dry wall
ceiling (see fig 1). That is not to be confused with the typical suspended
ceiling, which has very little mass and will not stop sound from penetrating
into or out of the room very effectively.
Fig 1

Now let's look at another type of structure noise - the busy road outside.
You might think this is air borne and it could very well be. That noise will
penetrate windows quite effectively, but if you are in a basement on a
concrete slab, there may be more noise that comes in from vibration. In
recording studios this is particularly important and it needs to be dealt
with. Kinetics makes a product called a RIM Floating Floor system (see fig
2). This system rolls out onto the sub floor and then you build a standard
floor above it. It has a resonance frequency of around 4 Hz, so anything in
the audible bandwidth will not penetrate through it, if it is installed
correctly. A subfloor (2x ¾" plywood layers or more), the walls, and the
final finished floor can all be built on this floor isolation system.
Fig 2

Finally, let's look at air borne noise. This typically comes through thin
walls, windows, or as stated previously, the HVAC (one of the most common
overlooked issues in a good home theater design). Duct work is like an open
channel to transmit sound - a 'flanking path' in Acoustical terms. Have you
ever talked in one room and been heard quite clearly in another room,
halfway across your house? Were you close to a HVAC duct when this occurred?
So what can you do about this type of noise? Actually, it's relatively
simple to reduce noise of this type from various parts of the house simply
by adding a baffle box and/or plenum that is lined with absorbing material
to both the trunk and return of the HVAC unit. A baffle box is basically a
large box that has at least two 180 degree turns or a combination of turns
to give essentially the equivalent. A plenum is kind of like a muffler, not
as effective as the baffle box, but much better than nothing (see fig 3).
The second aspect of the HVAC system is the noise it generates by moving air
through the ducts and in and out of a room, and the noise of the motors and
fans of the unit itself. Most households have relatively small ducts for the
volume of air moved. It's fine for most residential applications, but not
for our critical sound areas. We need to oversize the ducts and more
importantly oversize the diffusers where the air exits into the room.
Typically we like to have air velocity into the room less than 225 CFM
(Cubic Feet per Minute). An HVAC contractor can calculate the load required
for the room and the amount of air exchange needed, and determine the
diffuser together with the duct size needed to achieve this. If your HVAC
contractor looks at you and asks, "how do I do that?", get another HVAC
contractor. It's also a good idea to line the last several feet of ductwork
with a sound absorbing material.
Fig 3

Now we have some of the basics covered, let's look at few more areas. First
is the interior high mass structure, namely the walls. How will these be
constructed so that there is a high mass interiorly and an air gap, a
physical space between the two elements of mass? There are many ways to
accomplish this. First you need to create the high mass; this can usually be
accomplished by using 3 layers of material, generally 2 layers of gypsum
with "some" interior layer that they sandwich. I say "some" because there
are many interior layers that are suitable depending on the needs of the
room. We won't go into the details of these different interior layers, but
in general they can be broken down into two categories: Homasote or Celotex,
a low density sound board, or a damping layer such as
The
second aspect is the air gap, which can be done either by a resilient
channel, or by creating a separate or staggered stud wall. The greater the
air gap and the higher the mass, the better the isolation will be. (see fig
4).
Fig 4

So are we done? Not quite. Windows and doors need to be considered. These
are an equally important part of the 'sound envelope' and, as such, can be
major sources of sound leakage. They provide another 'flanking path' for
unwanted sound. Again, the best way to stop sound is to have (I'll say it
again) mass, and air gap (physical space), and mass. So, with windows it
would be great if we could have two sets of windows with very thick or
substantial laminated glass in each and a nice air gap between them. This is
often impractical and we have to look at something more reasonable. A
pre-manufactured thermopane window with laminate glass inserts can do a
reasonably good job of sound isolation. The laminate glass is basically
glass with a thin layer of acrylic bonded to it. This acrylic bonding
element between the two pieces of glass reduces the ability of the glass to
freely vibrate at their fundamental frequencies, thereby reducing both the
ringing artifact from the glass and their ability for effective sound
transmission. It's not a perfect solution by any stretch, but it's
reasonably priced and is much better than standard glass.
Doors are another area of concern. Those hollow core doors with ¾ inch gap
at the bottom found as the interior doors in most homes are just about
worthless in terms of sound isolation. You would probably do as well to have
a curtain hanging there instead of that door. Sound isolation for doors
parallels the cost of the doors. A solid core door will provide more sound
isolation, but it still leaks quite a lot at the threshold. An exterior
door, with good weather striping and a threshold to seal it when it's closed
is better yet. There are doors with a "cam" hinge closure that really seals
them shut and offer terrific sound isolation, and if you really want to go
for broke, you can always buy a recording studio door, that resembles
something like a bank vault door (and costs nearly as much too). The latter
is really pretty impractical and virtually never required for residential
applications, but I wanted to mention the possibilities just the same. One
very clever way of dealing with the door issue is to have what's known as a
sound lock. This basically is a small entry area, where there is a door to,
for instance, the home theater and another door to the rest of the house.
This provides the air gap that is effective at sound isolation. When we use
solid core doors with good quality weather stripping and a threshold, this
creates excellent sound isolation.
There - now we've covered everything. Ceiling, walls, floor, windows, doors,
HVAC. Surely there can't be anything else. Wrong again. There are still two
more things to consider in the acoustical criteria of the design: Lighting
and Electrical. You have to get these elements into the room, but you don't
want to compromise the sound isolation. Electrical boxes should be sealed
enclosures and there should not be another box on the opposite wall within
the same joist. This is a common pitfall to sound isolation because every
electrical contractor knows it's easiest to put electrical outlets for
adjoining rooms on a common wall in the same joist bay. Less wire, less
work, less cost—don't let them do it this way for the home theater - Another
'flanking path'. You will have just compromised a lot of the hard work and
effort you put into sound isolation. Lighting is another caveat. We never
use recessed cans in a high mass sound barrier - period. Sometimes we use
them in soffits that are not part of the sound barrier. In fact, we
sometimes create soffits just for the sole purpose of holding necessary
lighting fixtures and/or HVAC ducting, so as to avoid compromising the sound
isolation envelope of the room. However, I can not tell you how many times
the home owner goes to the electrician and says "You know I think I'd rather
have recessed lights here than track lighting." The electrician obliges, and
guess what? Well - all that expense you put into creating a sound barrier
was just thrown away because it's now been compromised by a bunch of 8 inch
holes for lighting.
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